AIAG-format PFMEA and Control Plan workbooks, built by a plant manager who submits them to Tier 1 customers. Fill in your part. The scoring, flags and layout are done.
| Op | Potential failure mode | Effect | S | Class | O | D | RPN |
|---|---|---|---|---|---|---|---|
| 10 | Wrong material grade | Fails under pressure | 9 | SC | 2 | 5 | 90 |
| 20 | Spool bore oversize | Internal leakage | 8 | KC | 4 | 5 | 160 |
| 20 | Cross hole out of position | Won't assemble | 7 | 3 | 4 | 84 | |
| 30 | Burr left inside port | Valve sticks in field | 8 | 5 | 7 | 280 | |
| 50 | Wrong or missing coating | Corrosion | 6 | 4 | 4 | 96 |
One-time purchase. Use it on every part, every customer, inside your company.
Score risk and flag it automatically.
Both workbooks, with examples that line up.
Tie every characteristic to a check.
Get the Excel files right after checkout. Open them in Excel or Google Sheets.
Follow the worked example. Pick ratings from drop-downs and the RPNs and flags update as you type.
Print or export in the AIAG layout your customer's quality engineer expects to review.
Columns and headers follow the AIAG layouts Tier 1 quality engineers expect.
Start from a working structure instead of a blank sheet or an old file full of someone else's part.
Ratings locked to 1–10, automatic RPN, and red flags before your customer flags them.
See the level of detail that gets approved on a machined hydraulic part.
Rating scales and tips written for machinists and inspectors, not consultants.
Buy once. New revisions and the Process Flow template come to kit owners at no cost.
Operation, inspection and outside-process symbols, numbered to match the PFMEA and Control Plan.
8D, 5-Why, Fishbone and IS / IS-NOT with a filled example for when a customer CAR lands.
Three operators, ten parts, three trials, with %GRR and ndc calculated for you.
I run an ISO 9001:2015 precision CNC shop in Wisconsin and write PFMEAs, Control Plans and corrective actions for Tier 1 hydraulic and industrial customers every week. These templates use the same structure I submit, cleaned up so any shop can pick them up and go.
An instant download of the Excel files. You can use them on as many parts as you like inside your own company.
Yes. Formulas, drop-downs and red flags all work in Google Sheets. Excel 2016 or newer gives the best print layout.
No. These follow the AIAG 4th Edition RPN method, which most North American industrial customers still accept. Check your customer's quality manual if you're unsure.
The format follows the AIAG layouts customers expect. Approval always depends on the content you put in, which is why each template includes a worked example.
Yes. Reach out through juan-camacho.com to ask about help with a PPAP, PFMEA or corrective action.
PFMEA + Control Plan with worked examples. $49, one time.